Design & Project Management
The Design Formula successfully lead the design and project managed a diesel engine cylinder head into production.
Issues found during early Alpha testing meant a rapid major redesign was required on a programme that was already running late.
Project managed successfully into production.
Design Reviews conducted at each phase.
7 Step problem solving.
Validation development and implementation planning
Test work carried in USA, Europe and Asia.
Casting and machining liaison with European prototype suppliers.
Casting and machining line development with Chinese production suppliers.
Chinese supplier visits.
Engine Component Design
We also have experience in designing and developing the following engine components.
Front end accessory drives : Fan Hubs, Idlers & support Brackets
Cylinder Heads : Water Jackets, Intake ports, Exhaust ports & overheads
Cylinder Blocks : Water jackets, bearings
Aluminium & plastic Intake Manifolds
Turbochargers – fixed, waste gate & variable geometry
Cast iron turbine housings
Aluminium compressor housings
Pressed steel brackets
Lubricating systems : pumps, coolers,filters & aluminium housings. Oil degradation studies
Composite & Aluminium oil pans
Gaskets and seals
EGR system Layouts